Product engineering at Emmani Group and IES Indian Engineering Services

Product Engineering

Our core strength is product engineering services in Interiors, Exteriors and BIW designs. Our expertise in the complete product design cycle ranging from generation of concept sections to modifications of tool maker is commendable.

We integrate our mastery in plastic moulding and tool knowledge right from the conceptual stage. Thus, we deliver robust designs that enable the feasibility of product manufacturing.

All of our customers are OEMs and Tier-1 suppliers from Germany and the EU. We have successfully executed several projects for these clients. This gave us a unique opportunity to acquire knowledge about the expectations of OEMs and the manufacturing feasibility of various Tier 1 Suppliers. We integrate such insightful production process knowledge into our design cycle to enable our customers reduce project lead times and overall cost. This is one of the many ways we add value to our customers.

Our highly qualified engineers are experienced in diligently executing projects in the following areas:

  • Interior component systems - Cockpit, Center Console, Overhead Systems, Pillars, Seating components, HVAC systems, Trunk compartment and Floors,
  • Exterior components - Bumpers, Spoilers and Engine compartment components, and
  • BIW - Strong foot print in BIW.

This diversified knowledge is our strength in executing projects for our customers with the best Onsite - Offshore models.


The Cockpit module provides safe and comfortable interaction between the driver and the vehicle. This center attracted interior module comes with quite a complex design from different OEMs.

We are experienced in customer focused development of Main substrate with foam, Slush and Leather variants, different Welding technologies, Air ducts, Defrost channels, Air outlets, HUD and non HUD variants, Glove box components and mechanisms.

Interior cockpits
Interior door panels

Door Panels

During the last decade or so, the Door Panel manufacturing technologies have been improved significantly giving a way to innovative Ambient Lighting, Armrests and etc. We understand that these panels are the essential interface between the passengers and the inner workings of doors.

We are competent in designing Main carriers with skin and fabric, Speaker grills, Arm Rest, Map pockets and complex Gas channels.

Center Consoles

Designing the Center Console with main Carrier is our core competency. We have know-how to integrate it with Instrument Panels, side Panels with or without Leather, Cupholder, Armrest with key function of storage box etc.

Interior center consoles
Interior trunk compartments

Trunk Compartments

We design a full Trunk compartment with Left and Right side Trunk panels including net or without net, Toggle hook, etc.

The Trunk floor made of simple and divided front and rear partitions gives more storeroom and convenience.


We offer the A,B,C and D Pillar competencies. Lower and upper pillar with interfaces to neighbouring components. Pillars with different manufacturing processes and belt attachment structures.

Interior pillars
Interior floor carpets

Floor Carpets

Floor carpets for premium segment models involve acoustic pads and some carpets integrated with net on the co-driver side.

We design considering layers and thickness of materials and hot extrusion methods with foaming technology.

Lighting Systems

Ambient Lighting is an essential feature in the interior systems. Our design expertise includes Ambient Guide light with the end connections and the placement of ambient light with the required back panels.

Interior lighting
Interior HVAC

HVAC and Cooling Module

HVAC system with its components Blower housings, Evaporator housing and Distribution housing with integrated Flaps and mechanisms. Cooling module system support in various levels of design cycle.

Control panel designs include different kinematic mechanisms.


Our expertise is in the Full development cycle from concepts to serial phase. We have executed Front and Rear bumpers for various big OEM programs. We have been experienced in designing Bumpers since 2001 when the design was still in CATIA V4.

Exterior bumpers
Exterior body panels

Body Panels and Sheet Metal

We serve design support for the Body Panels and Sheet Metal.

Engine Compartment

We design various plastic components for Engine compartment considering the needs of Windshield, Sealing and Water management.

Exterior engine compartment